Printed Circuit Board Design

Twisted Traces is a leading player in the printed circuit board (PCB) manufacturing industry. Our Design for Manufacturability (DFM) approach combined with our technology expertise allows us to take up any complex project. Our printed circuit board design services offer unmatched benefits on quality, performance, cost, and on-time delivery. We provide PCB layout and design services for a wide range of board types. From the start of the printed circuit board design process, we work closely with our clients to ensure that the final product meets their needs. At Twisted Traces, we assure PCB design and fabrication services at offshore prices. 

PCB Design Capabilities

Being an industry-leading PCB manufacturer, Twisted Traces provides high-quality and quick turn printed circuit board design and fabrication services. Knowing the importance of reducing lead times, we assure the delivery of products and services within the timeframe. Over the years, we have developed several capabilities that helped us fulfill complex PCB fabrication tasks efficiently. Listed below are our PCB design and fabrication capabilities, which encompass the full design flow from start to end including:

  • 1 – 20+ Layers
  • Controlled Depth Back Drill
  • Vias in Pad
  • Blind & Buried Vias
  • High-Density Interconnects
  • Mixed Dielectrics
  • Epoxy and Conductive Fill
  • Controlled Impedance
  • RF and Microwave Circuits
  • Metal Cores
  • Plated Edges & Cavities
  • UL Certified Laminates
  • Bonded Heat Sinks
  • Through-hole and Surface Mount Designs
  • Cavities and Plated Edges
  • Metal cores
  • Bonded heat sinks
  • Mixed dielectrics
  • Reverse engineering
  • High-speed backplane and mid-plane designs

PCB Design Prerequisites

At Twisted Traces, we request our client to provide us with the following:

  • Bill of Materials (BOM): We request our client provide us with a BOM file in excel format, which serves the listing of the components required for PCB design. With the BOM file, we could easily understand application requirements and tolerances required for your PCB design. It simplifies the procurement process by providing a detailed list of the manufacturer name, reference identifiers, descriptions, quantities, and more. There will be a complete datasheet for each circuit, which help us to fulfill client’s requirement efficiently.
  • Board Outline: We need to create a board outline before placing footprints. All you need to do is to provide the Intermediate Data Format (IDF) file, thus, we can easily import that data into our system.
  • Schematic: The PCB design starts with schematics, which will serve as a blueprint for placing the components and laying out the traces on the printed circuit board. We request our clients to provide a complete schematics of your circuit. This will make the PCB design process easier. You can send schematics of your circuit in any of the following formats:
    • PCB123
    • CAD Schematic
    • Altinum
    • Protel
    • Netlist

Beneficial Features of PCB Design and Layout Services

Whether you require PCB design for small consumer devices or advanced printed board circuits for industries, especially aerospace or medical markets, our technical staff is 24*7 available to assist you. Our Design for Manufacturability (DFM) approach allows us to serve value-effective design within the shortest timeframe. The following listed capabilities help us to serve you better:

  • Schematic capture
  • Board layouts from a schematic diagram provided by the customer
  • Fabrication and assembly drawings
  • RF layouts
  • Single and differential circuit designs with controlled impedance
  • Creation of new footprints
  • Rules Driven Designs
  • Creation and verification of board layout database
  • Stackup
  • Component Placement
  • Signal integrity or design verification
  • Controlled impedance and SI trace width and spacing
  • Trace length matching
  • Height restrictions
  • DFM clearances
  • PCB Routing
  • Valor Design Validation
  • Full Documentation Package Creation
  • EMI checking

Additional Services

In addition to the PCB design and fabrication, we provide the following services:

  • High current/voltage designs
  • Fine pitch BGA layouts
  • Sensitive analog circuits
  • EMI protection
  • PCB electronic designs
  • Cable assembly designs
  • User interface integration
  • Member switch design
  • RoHS-compliant PCB designs
With vast industry experience, Twisted Traces has been designing, manufacturing, and testing PCB products for all sizes. With our on-going adherence to the highest standards of quality and services, our customers rely on us for PCB layouts that fulfill their requirements. Still confused? You can contact us anytime through telephone on (630) 345-5400, or you can share your queries related to PCB services at

Customer Evaluation