Your challenge in finding high-quality, competitively priced printed circuit boards ends here at Twisted Traces. We provide advanced PCB fabrication services throughout the United States with a team of experienced PCB professionals committed to meeting the most demanding custom manufacturing requirements.
As one of the leading custom circuit board manufacturers, we understand the importance of lead times and consistently deliver products within your required schedule. Whether you need a single prototype PCB or large-volume production runs, our team has the expertise and manufacturing capabilities to meet your exact requirements.
When businesses search for trusted printed circuit board manufacturers in the USA, Twisted Traces remains a preferred choice because of our commitment to quality, reliability, and customer satisfaction across a wide range of industries.
Over the years, we have developed innovative manufacturing techniques that allow us to provide some of the industry's fastest turnaround times. Our customer-focused approach has earned the trust of businesses across multiple industries. Every PCB is manufactured in our Elk Grove Village, Illinois facility using industry-leading fabrication processes that ensure exceptional quality and reliability.
We manufacture everything from a single prototype PCB to production quantities of over 5,000 boards while maintaining consistent quality, precision, and on-time delivery.
Our advanced PCB fabrication facility is equipped to manufacture prototype and production printed circuit boards with exceptional precision. We support a broad range of materials, layer counts, board sizes, and fabrication technologies to meet the requirements of commercial, industrial, military, aerospace, and medical applications.
| Capability | Specification |
|---|---|
| Layer Count |
1–20 Layers (FR-4, FR-406, 370 HR) 1–2 Layers (Rogers, Aluminum, Copper Base, Teflon) |
| Materials | FR-4, FR-406, 370 HR, Rogers 4003, Rogers 4350, Aluminum, Copper Base, Teflon |
| Board Thickness | 0.008" – 0.275" (0.2 mm – 7 mm) |
| Minimum Thickness |
2 Layer – 0.008" 4 Layer – 0.016" 6 Layer – 0.024" 8 Layer – 0.032" 10 Layer – 0.040" More than 10 Layers – (0.5 × Number of Layers × 0.008") |
| Surface Finishes |
HASL HASL + Gold Finger Lead-Free HASL ENIG Gold OSP Immersion Silver |
| Special Processes |
Impedance Controlled Boards (±10%) High TG Boards Halogen-Free Boards |
| Board Size |
1–2 Layers Max: 59" × 50" Min: 0.2" × 0.2" 4–6 Layers Max: 32" × 28" Min: 0.4" × 0.4" 8 Layers Max: 30" × 24" Min: 0.4" × 0.4" |
| Minimum Trace Width / Clearance |
Inner Layers
|
| Aspect Ratio |
Maximum: 10:1 Minimum Finished Hole Size
|
| Silkscreen Colors | White, Black |
Twisted Traces offers advanced PCB fabrication capabilities to support complex, high-reliability printed circuit board designs. Our engineering team follows strict IPC quality standards while maintaining tight manufacturing tolerances for prototype and production requirements.
| Capability | Specification |
|---|---|
| Copper Thickness | 0.5 oz – 6 oz (Inner & Outer Layers) |
| Finished Hole Size | Minimum 6 mil |
| Hole Diameter Tolerance | ±0.003" |
| Plated Hole Aspect Ratio | Up to 10:1 |
| Via Types |
Through Hole Blind Vias Buried Vias Plugged Vias |
| Minimum Annular Ring | 4 mil |
| Solder Mask Colors |
Green Blue Red Black White Yellow |
| Legend Colors |
White Black |
| Board Profile |
Routing V-Scoring CNC Milling Bevel Edge |
| Electrical Testing |
100% Electrical Test (E-Test) Flying Probe Testing Fixture Testing |
| Inspection |
Automated Optical Inspection (AOI) Visual Inspection X-Ray Inspection (Available) |
| PCB Standards |
IPC Class 2 IPC Class 3 RoHS Compliant UL Approved Manufacturing |
| Quality Assurance | Every PCB undergoes strict quality inspection to ensure dimensional accuracy, electrical integrity, and compliance with customer specifications before shipment. |
Whether your project requires high-frequency materials, heavy copper PCBs, rigid-flex technology, controlled impedance, or fine-pitch component support, our manufacturing capabilities allow us to produce reliable circuit boards for the most demanding industries. From prototype development to high-volume production, every board is manufactured with precision, consistency, and fast turnaround times.
Twisted Traces manufactures high-quality printed circuit boards for customers across a wide range of industries. Our extensive manufacturing experience, advanced fabrication capabilities, and quick-turn production services allow us to support projects ranging from prototype development to high-volume production.
High-reliability PCBs manufactured to meet demanding military and aerospace performance requirements.
Precision circuit boards designed for diagnostic equipment, monitoring systems, laboratory devices, and medical electronics.
Durable PCB solutions for automation equipment, robotics, motor controls, PLC systems, and industrial machinery.
High-frequency PCB manufacturing for networking equipment, communication systems, RF applications, and wireless technology.
PCB fabrication supporting vehicle electronics, lighting systems, sensors, engine controls, and EV technologies.
Reliable printed circuit boards for commercial electronic products, IoT devices, smart home technologies, and consumer equipment.
PCB manufacturing for renewable energy, power distribution, solar applications, and industrial power equipment.
Aluminum-core and thermal PCB solutions designed for indoor and outdoor LED lighting systems.
Our engineering team works closely with customers throughout every phase of the manufacturing process. From reviewing Gerber files and improving manufacturability to selecting the right PCB materials and finishes, we help ensure every project meets quality, performance, and delivery expectations.
Whether you require a single prototype, quick-turn PCB fabrication, or high-volume production, Twisted Traces delivers dependable printed circuit board manufacturing solutions with exceptional quality and competitive pricing. Our experienced engineering team carefully reviews every project to ensure manufacturability, performance, and on-time delivery.
We proudly serve customers across aerospace, medical, industrial, telecommunications, automotive, military, LED lighting, consumer electronics, and many other industries. From standard FR-4 circuit boards to advanced multilayer and high-frequency PCB technologies, we provide complete end-to-end manufacturing services under one roof.
If you already have Gerber files ready, simply send them to our engineering team for review. We'll provide fast, accurate quotations and recommend the most cost-effective manufacturing solution for your project requirements.
1. Pre Production Engineering
2. Prepare the phototools
3. Print inner layers
4. Etch inner layers
5. Electroless copper deposition
6. Image the outer layers
7. Lay-up and bond
8. Automatic Optical Inspection
9. Outer layer AOI
10. Etch outer layer
11. Plating
12. Drill the PCB
13. Soldermask
14. Surface finish
15. Profile
Call us
+1(630) 345-5400Send Email
quotes@twistedtraces.comOffice Location
Twisted Traces - 725 Nicholas Blvd. Elk Grove Village, IL 60007
